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Tech Tip #4
Control of Resistive Heat
(Baseboard, radiant, cable, slab, cove, etc.)
Most resistive heating circuits are fed from a 20A, 240V breaker, with
different circuits for different areas of the house. While these breakers
may be labeled by location, it is very important to verify this so that
they can be connected to the controller in the proper priority (see example).
To verify loads, turn down all of the thermostats except the one under
test. Turn this thermostat up all the way. Now use your amprobe to locate
the breaker that is carrying a load. Turn this thermostat up and down a
few times, if necessary, to verify. Repeat as necessary until all loads
are properly identified. Be aware that a circuit breaker may have more than
one heating circuit on it. This is especially true of bedrooms and bathrooms.
This should be done by a licensed electrician. Not recommended for
homeowners.

Click on image for a close-up view
Hook-up
1. Turn the heating circuit's circuit breaker OFF.
2. Disconnect one wire from the heating circuit breaker.
3. Extend the wire just disconnected to one side of the proper controller
relay, using a #12 AWG solid copper wire and appropriately-sized wire nut.
4. Add another #12 AWG wire from the now-empty breaker terminal of the
breaker to the
other terminal of the normally closed relay position in step 3. Remember,
if you are using double-pole relays, do not confuse the wiring between poles.
5. After completing the other controller wiring, turn the circuit breaker ON.
Note
- If any loads connected to the Energy Sentry demand control system
are wired with aluminum wiring, insure that connections between existing
aluminum conductors and copper conductors of the Energy Sentry are properly done using a
Copair tool, anti-oxident paste or anti-oxident impregnated wire-nuts.
Quick Test
1. Clip an amprobe onto one of the heat circuit wires in question in
the breaker panel.
2. Turn up the thermostat.
3. Check the amperage going to the load.
4. Lower demand limit to minimum setting. Turn on range until all loads
are shed. This may take a few minutes. When all loads connected to the Energy
Sentry shed, the amperes should go to ZERO.
5. Turn the thermostat OFF while checking other circuits. Turn the thermostat
to NORMAL if the test are complete.
Control of Resistive Heat:
Examples of Priority Hook-ups
3-Relay Models
| |
Last
Shed |
24-hour control |
First Shed |
| Relay |
1 |
rotate (optional) 2 |
rotate (optional) 3 |
| Load A |
Dryer |
Water heater |
Heat |
| Load B |
|
Heat |
Heat |
4-Relay Models
|
Last Shed |
24-hour control |
First
Shed |
| Relay |
1 |
2 |
rotate (optional)
3 |
rotate (optional)
4 |
| Load A |
Dryer |
Water Heater |
Bedroom Heat |
Bedroom Heat |
| Load B |
Living Heat |
Dining Heat |
Kitchen Heat |
Family Heat |
6-Relay Models
|
Last
Shed |
24-hour control |
First Shed |
| Relay |
1 |
2 |
rotate
(optional)
3 |
rotate
(optional)
4 |
rotate
(optional)
5 |
rotate
(optional)
6 |
| Load A |
Dryer |
Water
Heater |
Living
Heat |
Kitchen
Heat |
Bedroom
Heat |
Basement
Heat |
| Load B |
Bathroom
Heat |
Family
Heat |
Dining
Heat |
Den
Heat |
Bedroom
Heat |
Bedroom Heat |
Note: Dryer and water heater should have own individual relays
whenever possible.
8-Relay Models
Use same scheme as 6-Relay Models except with extra heating circuits.
Since heat rises, try to place lowest heaters (especially on open or multi-level
houses) on a higher priority level than those heaters lower in the house.
Common Room Priorities for Heat
| High |
Average |
Low |
| Family Room |
Kitchen |
Basement |
| Living Room |
Den |
Bedrooms |
| Baby's Bedroom |
Bathroom |
Spare Rooms |
| Dining Room |
|
Entry |
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